Mastering Braking Dynamics: CAMA Retarder Control Unit

CAMA DHB series eddy current retarder suitable for long-distance and tourist buses with rear gearboxes. DHB-24 retarder maximum torque is 2400Nm and electric current is 24V.
The stator has several groups of internal coils, which are the main working parts of retarder. It is connected with the chassis of the vehicle through a fixed bracket. The stator is the stationary part of a motor. The stator consists of three parts: stator core, stator winding and frame.
The action of the stator is to produce an alternating current and the action of the rotor is to create a rotating magnetic field.

The manual switch is divided into 5 gears, 0 means the retarder is closed, 1 means the retarder constant speed gear, 2 means 1/4 of the maximum retarding torque, 3 means 1/2 of the maximum retarding torque , 4th gear represents 3/4 of the maximum retarding torque, and 5th gear represents the maximum retarding torque.
The retarder handle switch is installed in the cockpit. The driver realizes the braking of the vehicle by selecting the appropriate gear. Typically mounted on the dashboard or under the steering wheel, it will provide one neutral gear and four to six control gears.

DHB series retarder stator is made of aerospace die-cast aluminum alloy, which is anti-magnetization, high strength, light weight and good size stability.
The stator has several groups of internal coils, which are the main working parts of retarder. It is connected with the chassis of the vehicle through a fixed bracket. The stator is the stationary part of a motor. The stator consists of three parts: stator core, stator winding and frame.
The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be wire-cut in the rotating magnetic field to generate a current.

This retarder rotor is suitable for TELMA DX1700 and DX2400 eddy current retarders.
It is composed of symmetrical front and back turntables, which are fixed as a whole through flange or connecting ring in the middle. High speed rotation with the drive shaft. The use of special material — 12 Cr molybdenum-vanadium (trace element) + iron = high temperature resistance (retarder high temperature can produce more than 500 degrees of heat, the whole rotor red, easy to deformation, if add 12 Cr molybdenum-vanadium, will not be deformed).
The rotor is called armature core, and armature winding is installed on it. It generates induced electromotive force after being energized and acts as a rotating magnetic field to generate electromagnetic torque for energy conversion.

Eddy current retarder controllers are essential components in the field of vehicle braking systems, offering enhanced control and efficiency. These controllers play a vital role in harnessing the power of eddy currents to provide reliable and effective braking performance.
Eddy current retarder controllers serve as the intelligence behind this intricate process. They regulate the strength of the magnetic field and control the amount of braking force applied. By adjusting various parameters, such as current intensity or frequency, the braking power can be finely tuned to adapt to different driving conditions and vehicle requirements.

Fast-selling modity FV61-30 bus brake retarder stator assembly suitable for TELMA eddy current retarder. The stator has several groups of internal coils, which are the main working parts of retarder. It is connected with the chassis of the vehicle through a fixed bracket. The stator is the stationary part of a motor. The stator consists of three parts: stator core, stator winding and frame.
The action of the stator is to produce an alternating current and the action of the rotor is to create a rotating magnetic field.

The diameter of this TERCA flange is 100mm, the thickness is 25mm, there are four holes, and the drive shaft screw is M16.
Our retarder flanges are designed for easy installation, minimizing downtime and maximizing productivity. With clear instructions and compatibility with standard braking systems, integrating our flanges into your existing setup is a seamless process.

The TR series includes 4 models. Compact structure, light weight, small size, easy to disassemble and assemble; The rotor adopts a cylindrical structure, a fully machined surface, and a beautiful appearance; Low power consumption, no need to replace the original car generator; The braking torque is large, 100-300NM larger than other similar structure eddy current retarders, and the maximum braking torque can be reached at low speed (vehicle speed is about 15km/h); Radial distribution, so that the rotor gap is not affected by the bearing movement, making the eddy current retarder run more reliable and more widely matched; The axial length is small, the weight of the rotor is light (about 20kg), and the impact on the original vehicle’s transmission system is small; The installation space required is small, especially suitable for medium-sized vehicles with short rear suspension and unable to shorten the drive shaft; Adopt digital and intelligent control system, safer work and more reliable operation.

The manual switch is divided into 5 gears, 0 means the retarder is closed, 1 means the retarder constant speed gear, 2 means 1/4 of the maximum retarding torque, 3 means 1/2 of the maximum retarding torque , 4th gear represents 3/4 of the maximum retarding torque, and 5th gear represents the maximum retarding torque.
The retarder handle switch is installed in the cockpit. The driver realizes the braking of the vehicle by selecting the appropriate gear. Typically mounted on the dashboard or under the steering wheel, it will provide one neutral gear and four to six control gears.

Relay Controller is a kind of electric control device, is when the change of the input quantity to meet the specified requirements, in the electrical output circuit to make the controlled quantity of a predetermined step change of an electrical appliance. Relay has control system and controlled system, usually used in the automatic control circuit, in the circuit plays the role of automatic regulation, safety protection, conversion circuit and so on.
It is an electronic control device, which has a control system (also known as an input circuit) and a controlled system (also known as an output circuit), and is usually used in an automatic control circuit. It actually uses a smaller current to control a larger current A kind of “automatic switch”.

When the car is ignited, the retarder is in a standby state. When the car needs to be slowed down, the purpose of slowing down can be achieved by turning the handle of the manual switch to the required gear step by step. If you want to turn off the slowing down function, just use the handle Turn the control switch handle back to 0 gear.
The handle switch is divided into 5 gears, 0 means the retarder is closed, 1 means the retarder constant speed gear, 2 means 1/4 of the maximum retarding torque, 3 means 1/2 of the maximum retarding torque, The 4th gear represents 3/4 of the maximum retarding torque, and the 5th gear represents the maximum retarding torque.

The retarder handle switch is installed in the cockpit. The driver realizes the braking of the vehicle by selecting the appropriate gear. Typically mounted on the dashboard or under the steering wheel, it will provide one neutral gear and four to six control gears.
The manual switch is divided into 5 gears, 0 means the retarder is closed, 1 means the retarder constant speed gear, 2 means 1/4 of the maximum retarding torque, 3 means 1/2 of the maximum retarding torque , 4th gear represents 3/4 of the maximum retarding torque, and 5th gear represents the maximum retarding torque.

The TR10 retarder stator is specially fitted in rear axle. Model number TR10 retarder stator coil assembly is a product of the famous Chinese retarder brand TERCA.
The stator has several groups of internal coils, which are the main working parts of retarder. It is connected with the chassis of the vehicle through a fixed bracket. The stator is the stationary part of a motor. The stator consists of three parts: stator core, stator winding and frame.
The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be wire-cut in the rotating magnetic field to generate a current.

Mounted on the frame with the valve seat. It is connected with the front brake air path through the three-way and the air pipe, which is the control switch when the brake pedal is used to operate the retarder. Under the action of brake pressure, the pressure switch is switched on successively to control the action of the relay box.
The retarder pressure switch provided by our company has a variety of models, including 3P 5P 7P 10P, etc., with a rich variety.

Telma 2800 stator is suitable for eddy current retarder. The stator has several groups of internal coils, which are the main working parts of retarder. It is connected with the chassis of the vehicle through a fixed bracket. The stator is the stationary part of a motor. The stator consists of three parts: stator core, stator winding and frame. The action of the stator is to produce an alternating current and the action of the rotor is to create a rotating magnetic field.

The Control Unit monitors key parameters like temperature and system diagnostics to ensure the retarder operates within safe limits. It may also incorporate intelligent algorithms and control strategies to optimize the efficiency of the retarder system, maximizing energy recovery and minimizing wear.
In summary, the eddy current retarder Control Unit acts as the brain of the system, coordinating the operation of the retarder for precise and efficient braking. By intelligently controlling the retarder’s engagement and monitoring critical parameters, it enhances the vehicle’s braking capabilities and contributes to a safer and smoother driving experience.

The control unit of an eddy current retarder is a vital component responsible for managing and regulating the operation of the retarder system. Eddy current retarders are braking systems commonly used in heavy-duty vehicles to provide efficient and reliable braking force.
The control unit acts as the central intelligence of the eddy current retarder system, interpreting sensor inputs, processing signals, and regulating the braking force to ensure smooth and efficient operation. Its functionality is crucial in providing effective braking performance, enhancing vehicle safety, and optimizing overall vehicle dynamics.We are now ready to start production.

TELMA brand DX series eddy current retarder installed in the gearbox or rear axle. There are seven models.

Product Introduction：
1. Lightweight and miniaturized dual-rotor design, light weight, low moment of inertia, small dynamic load, and no impact on the transmission system;
2. Stable torque output performance;
3. Diversified matching and wide application;
4. The structure size is small, and the dual-rotor retarder is used to solve the problem of the layout of the drive shaft of the small and medium-sized vehicle;
5. The rotor is made of alloy steel casting;
6. The coil adopts special heat shrinkable material;
7. The stator tray is die-casted with high-density aluminum alloy material that is abundant in South America.

The diameter of this TERCA flange is 95mm, the thickness is 28.5mm, there are 8 holes, and the drive shaft screw is M16.
We understand that different vehicles and applications have unique requirements. That’s why we offer customizable options, allowing you to select the retarder flange that best suits your specific needs. From size and shape to material composition, we can tailor our product to match your exact specifications.

The DX1700 retarder stator coil assembly is part of the TELMA retarder fitting. The retarder stator coil assembly has several groups of internal coils, which are the main working parts of retarder. A part of an electric motor or generator that is fixed to the housing in response to the rotating part. It is connected with the chassis of the vehicle through a fixed bracket. The stator is the stationary part of a motor. The stator consists of three parts: stator core, stator winding and frame.
The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be wire-cut in the rotating magnetic field to generate a current.

Prepare to witness a paradigm shift in wiring technology with the groundbreaking Eddy Current Retarder R Series Four Pillars Wiring Board. Engineered to redefine connectivity and efficiency, this revolutionary wiring board is poised to transform the landscape of electrical systems.
The Eddy Current Retarder R Series Wiring Board seamlessly integrates with four pillars eddy current retarders, offering a seamless and optimized power transmission solution. Its state-of-the-art design and precision engineering work in harmony to minimize energy loss and maximize the overall efficiency and performance of your systems.

As technology continues to advance, modern eddy current retarder controllers incorporate sophisticated features such as intelligent control algorithms, integrated sensors, and communication interfaces.
One key advantage of eddy current retarder controllers is their ability to offer progressive and smooth braking. Unlike traditional braking systems that can cause abrupt stops, eddy current retarders provide gradual deceleration, minimizing wear on brake components and increasing overall safety.
In conclusion, eddy current retarder controllers are integral components in the realm of braking systems, offering efficient and reliable deceleration for heavy-duty vehicles. With their electromagnetic principles and advanced control capabilities, these controllers pave the way for improved safety, reduced maintenance, and optimized braking performance.

The high-quality TERCA 8537 weighs 2.5 kgs. Relay is a kind of electric control device, is when the change of the input quantity to meet the specified requirements, in the electrical output circuit to make the controlled quantity of a predetermined step change of an electrical appliance. Relay has control system and controlled system, usually used in the automatic control circuit, in the circuit plays the role of automatic regulation, safety protection, conversion circuit and so on.
It is an electronic control device, which has a control system (also known as an input circuit) and a controlled system (also known as an output circuit), and is usually used in an automatic control circuit. It actually uses a smaller current to control a larger current A kind of “automatic switch”.

The diameter of this 043 flange for end face is 182mm, the flange screw is M16, and the drive shaft screw is M14.
We understand that different vehicles and applications have unique requirements. That’s why we offer customizable options, allowing you to select the retarder flange that best suits your specific needs. From size and shape to material composition, we can tailor our product to match your exact specifications.

The AX8 series is divided into AX83-00 and AX83-40 models. AX8 series bus brake eddy current retarder suitable for all kinds of vehicles with long drive shafts.

Product Introduction：
1. Lighter, smaller and better performance;
2. Uniquely designed rotor to enhance torque durability and reduce loss;
3. Optimized current design to reduce current loss;
4. More corrosion resistant;
5. Modular design, longer use time;
6. It is installed in the middle of the drive shaft and has wide applicability.

TB series eddy current retarder contains 9 models in total. Suitable for installation in various gearboxes or rear axles; Compact structure and light weight; High electric power, low power consumption; The turntable made of special materials has small thermal deformation and low thermal decay of braking torque; Large braking torque, wide torque range, suitable for all kinds of large and medium-sized passenger cars, trucks and special vehicles; Adopt digital and intelligent controller, safer to use and more reliable to work; The blade has undergone technical reforms, which not only maintains a better heat dissipation capacity, but also greatly reduces the drag coefficient.

The diameter of this TR10 retarder flange for 153 rear axle is 166mm and the thickness is 28mm.
Whether you operate a fleet of commercial trucks, heavy machinery, or specialized vehicles, our retarder flanges are engineered to optimize your braking system’s efficiency. Experience the difference in braking performance and safety with our high-quality retarder flanges.

The diameter of this TERCA TB15-21 flange is 182mm, the thickness is 40mm, the flange screw is M16, and the drive shaft screw is M16.
Our retarder flanges are designed for easy installation, minimizing downtime and maximizing productivity. With clear instructions and compatibility with standard braking systems, integrating our flanges into your existing setup is a seamless process.

The control unit of an eddy current retarder is a vital component responsible for managing and regulating the operation of the retarder system. Eddy current retarders are braking systems commonly used in heavy-duty vehicles to provide efficient and reliable braking force.
The control unit acts as the central intelligence of the eddy current retarder system, interpreting sensor inputs, processing signals, and regulating the braking force to ensure smooth and efficient operation. Its functionality is crucial in providing effective braking performance, enhancing vehicle safety, and optimizing overall vehicle dynamics.

The diameter of this 008 flange is 162.5mm, the flange screw is M16, and the drive shaft screw is M16. Our retarder flanges are specifically engineered to optimize braking power. By providing additional braking force, they help reduce vehicle speed effectively, even in demanding conditions.
Crafted from high-quality materials, our retarder flanges are built to withstand extreme temperatures, heavy loads, and continuous usage. Count on their durability and reliability to deliver consistent performance over an extended period.